Plasma gasification installation
We produce installations for the environmentally friendly disposal of waste of any hazard class.
This is a Russian innovative development that has no world analogues in terms of efficiency and cost in the class of organic waste disposal devices.
The installation uses the principle of creating and retaining ionized static plasma of a gas stream, toroidal in shape with a temperature from 3 to 10 thousand degrees.
This is a Russian innovative development that has no world analogues in terms of efficiency and cost in the class of organic waste disposal devices.
The installation uses the principle of creating and retaining ionized static plasma of a gas stream, toroidal in shape with a temperature from 3 to 10 thousand degrees.
- You will save 1,3 million $ a year on waste removal
- Reduce disposal costs by 5 times
- The payback period of the installation is 7 months
- Get gas, heat and electricity for free
A huge number of chemical reactions take place in the installation, as a result of which the installation can be used for the following types of applications:
1. Complete disinfection of any types of hazardous waste containing more than 15% organic compounds, oil sludge, pesticides, honey waste, sleepers, softol, agricultural waste, poultry manure, condensed sludge sewage sludge, industrial wastewater with humidity up to 80%.
2. In addition to direct disinfection of hazardous waste, it is possible to process low-hazard waste such as agricultural waste, biomass, solid waste, associated gas in order to obtain synthesis gas consisting of hydrogen (H2) and carbon monoxide (CO) for the following purposes:
a) for the production of thermal energy.
2. In addition to direct disinfection of hazardous waste, it is possible to process low-hazard waste such as agricultural waste, biomass, solid waste, associated gas in order to obtain synthesis gas consisting of hydrogen (H2) and carbon monoxide (CO) for the following purposes:
a) for the production of thermal energy.
b) for the production of electricity at gas-piston, gas turbine and steam turbine power plants (one installation per 100 tons of waste per day of UPG 100, is capable of producing synthesis gas for the production of 14 MW/hour of electricity. At the same time, the furnace capacity is regulated from 15 to 120%.
c) As a plasma chemical reactor for the reduction of metals from oxides in a medium of CO and H2 at temperatures from 2000 to 10000 degrees. (example - 50/50 by weight of iron scale at a price of $ 45 a ton and 50 tons of raw sawdust, we get 50 tons of iron powder worth $ 14,600 per day.
3. Colorless synthetic oil, ammonia and urea can be produced from synthesis gas.
c) As a plasma chemical reactor for the reduction of metals from oxides in a medium of CO and H2 at temperatures from 2000 to 10000 degrees. (example - 50/50 by weight of iron scale at a price of $ 45 a ton and 50 tons of raw sawdust, we get 50 tons of iron powder worth $ 14,600 per day.
3. Colorless synthetic oil, ammonia and urea can be produced from synthesis gas.
The field of application of plasma gasifiers is constantly expanding, so for example, our technology can already successfully combat the clogging of rivers and oceans with plastic and other waste. So, for example, if you equip a ship with our furnaces and a floating garbage supply mechanism, you can get synthesis gas directly on the ship, produce synthesis oil or carbamide or hydrogen, or electricity.
As a result of waste processing, harmful emissions of NOx and dioxins are not formed, only inert slags are formed. The equipment is completed according to the wishes and requirements of the customer in compliance with any environmental regulations.
And finally, in comparison with traditional furnaces, the caloric content of any fuel with an increase in humidity can go down to 0. Waste, wet or specially moistened by technology up to 60%, gasified in our reactors, decomposes water into hydrogen and oxygen due to a temperature of 3,000 degrees. Oxygen in combination with carbon gives CO, as a result, the total caloric content of the synthesis gas is 3-4 times higher than the caloric content of the initial waste. That is, we can confidently say that this furnace has a thermal efficiency from 300 to 400% and this is a breakthrough technology!
As a result of waste processing, harmful emissions of NOx and dioxins are not formed, only inert slags are formed. The equipment is completed according to the wishes and requirements of the customer in compliance with any environmental regulations.
And finally, in comparison with traditional furnaces, the caloric content of any fuel with an increase in humidity can go down to 0. Waste, wet or specially moistened by technology up to 60%, gasified in our reactors, decomposes water into hydrogen and oxygen due to a temperature of 3,000 degrees. Oxygen in combination with carbon gives CO, as a result, the total caloric content of the synthesis gas is 3-4 times higher than the caloric content of the initial waste. That is, we can confidently say that this furnace has a thermal efficiency from 300 to 400% and this is a breakthrough technology!
Equipment
- Installation housing (diameter - 3 m, height - 6 m)
- Afterburning chamber (width - 2 m, length - 2 m, height - 1.2 m)
- Cyclone-collection of ash residue
- Cyclone-cooling gas recirculation system
- Fan-smoke pump No. 9 stainless from the gas cooling cyclone
- The fan-smoke pump No. 6 stainless from the cyclone of the ash residue collector
- Pipelines, branches with a diameter of 300 and 500 from cyclones
- Skip loader to a height of 6m
- Valves, heat-resistant soft vibration damping inserts on pipelines
Compare our installation with analogues:
Pyrolysis plants
- The declared temperature is up to 1000 C
- In fact, 300-400 C (at the same time, only half of the waste burns)
- Very harmful release
- Combustion temperature up to 3000 C
- There are special ignition (enough for a short time)
- Expensive to maintain
- They are more suitable for biological waste
- Very high cost
- The waste is not completely incinerated
- There are filters that need to be changed every month
- The cost of one filter is about $ 100,000
- Very high cost
Why is our plasma gasifier unique?
- There are no harmful emissions (including dioxins)
- After starting, the external power source is turned off
- No need for expensive replacement electrodes and filters
- High degree of safety due to low inertia of the process
- The installation can be serviced by only 1 person
- In terms of performance, it exceeds arc plasmatrons by 15 times
